Kamis, 07 Juni 2012

Materi Safety  : HOT WORK PERMIT


KATA KUNCI
• Flammable gas monitoring
• Tank Isolation
• Hot work permits, procedures, and sign-offs

Contoh kasus kecelakaan kerja :

Flammable Vapor Explosion
Welding on Tank Containing Vinyl Fluoride (1 Killed, 1 injured)
November 9, 2010
Di Perusahaan DuPont de Nemours & Co Inc., Buffalo, New York

RINGKASAN  KRONOLOGIS KECELAKAAN

This case study examines a November 9, 2010,
explosion at an E.I. duPont de Nemours and Co.
Inc., Yerkes chemical plant in Buffalo, New York
when a contract welder and foreman were repairing
the agitator support atop an atmospheric storage
tank containing flammable vinyl fluoride. The
welder died instantly from blunt force trauma,
and the foreman received first-degree burns and
minor injuries. The explosion blew most of the
top off the tank. The top and agitator assembly
hung over the side of the tank supported only
by a 2-foot section of the top (cover photo). The
explosion caused minor overpressure damage in
the tank farm area and the adjacent production
building.
The U.S. Chemical Safety Board (CSB) determined
that flammable vinyl fluoride (VF) vapor
from interconnected, in-service process tanks flowed undetected into the tank and ignited
when the welder was repairing the agitator support assembly. In February 2010, the CSB
issued a “Hot Work Safety Bulletin” that summarized 11 similar fatal incidents. Like the
incidents described in the bulletin, this was another example of improperly monitored hot
work activities involving flammable conditions inside a container.





KEY FINDINGS
1. DuPont PHAs made the incorrect assumption that VF in the Tedlar process could not
reach flammable levels in the slurry tanks.
2. DuPont restarted the unit after incorrectly concluding that the defective seal loop did
not increase the risk of VF vapor transfer into tank 2. Flammable VF vapor flowed
directly from the flash tank into tank 2.
3. DuPont did not properly isolate and lockout tank 1 from in-service tanks 2 and 3 prior
to authorizing hot work on tank 1. Consequently, flammable VF vapor passed directly
from tank 2 into tank 1 through the overflow line and accumulated to a concentration
above the lower explosive limit.
4. The DuPont hot work permit procedure did not require testing the atmosphere inside
tank 1 for flammable vapor even though the work required welding directly to the tank
top.
5. The individuals who signed off on the hot work permit were not knowledgeable in the
operations and hazards of the Tedlar process.
6. The repair work created multiple ignition sources. Welding directly to the tank top
increased the metal temperature inside the tank significantly above the VF vapor autoignition
temperature. Welding and grinding generated hot sparks, which likely ignited the
flammable vapor.
7. OSHA’s hot work standard does not specifically require gas monitoring inside containers
intended for hot work even though it is recommended by industry safe practice
guidelines.

LESSONS LEARNED
1. Welding to the outside surface of a tank or container generates heat and sparks near the
weld area. The extreme temperatures and sparks will likely ignite flammable materials
present inside the equipment.
2. Before starting hot work activities, all process connections on tanks and similar containers
should be completely isolated by closing valves, installing blanks, and disconnecting
pipes to ensure that all possible and known sources of flammable materials
cannot enter the container at any time.
3. The atmosphere inside any container previously containing flammables, regardless of
size, should be tested before authorizing any hot work involving grinding, cutting, or
welding on the outside surface and the atmosphere must be continuously monitored
during the work.

Laporan lengkapnya dapat dilihat pada link berikut ini :
Chemical Safety Board Site

Jumat, 27 Agustus 2010

Pengumuman Penerima Beasiswa (part I)

Berikut ini kami sampaikan hasil sementara untuk calon mahasiswa yang dinyatakan lulus dalam proses seleksi penerimaan beasiswa Program Pendidikan dan Pelatihan Teknisi Industri Kimia angkatan XIII.
Hasil ini bersifat sementara, karena beberapa calon penerima beasiswa lainnya masih dalam proses. Diharapkan minggu depan sudah diperoleh semua hasilnya.
Bagi yang namanya tercantum dibawah ini, diwajibkan untuk datang ke kampus guna mendapatkan pengarahan dari Program.
No P/L NAMA No. UJIAN SPONSOR Ds./Kec
1 P Babay Sholehah 021 ALINDO Serang
2 P Dewi Astuti 128 AMI Rawa Arum
3 L Nurul Hidayat 049 AMI Rawa Arum
4 P Anita Rusmita 113 API Rawa Arum
5 P Eka Pratiwi 179 ASC Anyer
6 L Imam Fauzi 107 ASC Anyer
7 L Mamduch 170 BMSI Anyer
8 L Aryan Desyanto 169 BMSI Anyer
9 L Jayadi Wiropo 235 BSI Jombang
10 BSI
11 L Adha Priyawan 258 KS Serang
12 P Lia Wuriyanti 209 KS Bojonegara
13 L Ali Fatma 074 KS Ciwandan
14 L Dikky Ramadoni 033 KS Anyer
15 P Syakhshiyyatul Mar'ah 142 KS Pulomerak
16 P Ida Samsidar Aprianti 137 KS Cinangka
17 L Ahmad Roji 138 KS Ciwandan
18 P Bai Fuadiyah 044 KS Mancak
19 L Irfan Hilmi 072 KS Mancak
20 L Hikmatullah 080 KS Ciwandan
21 L Asep Gunawan 082 KS Mancak
22 L Agung Nugroho 140 KS Purwakarta
23 L Asep Aziz Naziri 077 KS Anyer
24 P Istiyanah 256 KS Citangkil
25 P Iyus Novianti 265 KS Jombang
26 L Muhammad Hoironi 022 KS PuloAmpel
27 L Takiyudin 037 KS Bojonegara
28 L Abdul Rosid 131 KS Bojonegara
29 L Rohayuli 274 KS Purwakarta
30 KS
31 L Fariz Al-Anshori 176 LATINUSA Citangkil
32 L Dimas Junaedi 067 MCCI Waringin Kurung
33 L Lutfi 226 MCCI Purwakarta
34 P Juwitta Vita Sari 143 NB Jombang
35 L Azri Prihatna 175 POLYCHEM PuloAmpel
36 L Nur Trisno 076 STA Serang
37 P Asmariyah 116 UIC Gerem

Jumat, 13 Agustus 2010

JADWAL INTERVIEW




1 PT. Asahimas Chemical

Hari/Tanggal : Rabu, 18 Agustus 2010

Jam : 09.00 WIB

Tempat : PT Asahimas Chemical


: Jl. Raya Anyer Km 122 - Ciwandan - Anyer

Kontak Person : Bp. Rusman Zainal Abidin




2 PT. Air Liquide Indonesia

Hari/Tanggal : Kamis, 19 Agustus 2010

Jam : 13.30 WIB

Tempat : PT Air Liquid Indonesia


: Kawasan Industri KIEC - Cilegon

Kontak Person : Bp. Rully Roliyanto




3 PT. Air Product Indonesia

Hari/Tanggal : Senin, 16 Agustus 2010

Jam : 08.00 WIB

Keperluan : Mengambil Surat Pengantar Medical di PT API

Tempat : PT API


Jl. Raya Merak km 116 - Rawa Arum





Hari/Tanggal : Kamis, 19 Agustus 2010

Jam : 09.00 WIB

Keperluan : Interview

Tempat : PT API


Jl. Raya Merak km 116 - Rawa Arum

Kontak Person : Bp. Agus Setiyanto




4 PT. Cabot Indonesia

Hari/Tanggal : Rabu, 18 Agustus 2010

Jam : 14.00 WIB

Tempat : PT CABOT ( Plant Cilegon )


Kawasan Industri KIEC

Kontak Person : Bp. Darmawi




5 PT.Nippon Shokubai Indonesia

Hari/Tanggal : Jumat , 13 Agustus 2010

Jam : 13,30 WIB

Tempat : PT Nippon Shokubai Indonesia





Kontak Person Bp. Sobri




6 PT. Styron Indonesia

Hari/Tanggal : Rabu, 18 Agustus 2010

Jam : 10.00 WIB

Tempat : FT UNTIRTA


: Jl. Raya Merak Km 3

Kontak Person : Bp. Erriawan




7 PT. Latinusa


Hari/Tanggal : Rabu, 18 Agustus 2010

Jam : 9.00 WIB

Tempat : R.Rapat Divisi Human Capital Managemen (HRD)


PT Latinusa

Kontak Person : Bp. Siswanto




8 PT. Mitsubishi Chemical Indonesia

Hari/Tanggal : Rabu, 18 Agustus 2010

Jam : 13.30 WIB

Tempat : PT Mitsuibishi Chemical Indonesia


Jl. Raya Merak Ds. Gerem - Kec. Grogol

Kontak Person : Bp. Tommy Rahmatullah




9 PEMDA CILEGON


Hari/Tanggal : Rabu (18 Agustus 2010) dan Kamis (19 Agustus 2010)

Jam : 08.00 WIB

Tempat : Dinas Pendidikan Cilegon


Jl. Kepodang No. 13 & 14 Kav. Blok F


Pagebangan, Cilegon

Kontak Person : Bp. Wira




10 PT. Polychem Lindo

Hari/Tanggal : Kamis, 19 Agustus 2010

Jam : 09.00 WIB

Tempat : PT Polychem Lindo





Kontak Person : Bp. Marthin Mantiri




11 PT. Sarana Teknik Abadi

Hari/Tanggal : Rabu, 18 Agustus 2010

Jam : 09.00 WIB

Tempat : PT Sarana Teknik Abadi


Jl. Raya - Serang

Kontak Person : Ibu Ati




12 PT. Unggul Indah Cahaya Tbk

Hari/Tanggal : Senin, 16 Agustus 2010

Jam : 09.30 WIB

Tempat : PT Unggul Indah Cahaya Tbk.


Jl. Raya Merak Km 116 - Gerem

Kontak Person : Bp. Muhammad Supriyono




13 PT. Blue ScopeSteel Indonesia

Hari/Tanggal : Senin, 16 Agustus 2010

Jam : 14.00 WIB

Tempat : PT Blue ScopeSteel Indonesia


Kawasan Industri KIEC

Kontak Person : Bp. Aries





Keterangan


Jika ada hal-hal yang tidak jelas dapat ditanyakan di sekretariat PPPTIK


Sebelum Interview di Industri SPONSOR, peserta wajib mengikuti TES BUTA WARNA yang dilakukan di sekretariat PPPTIK, pada jam kerja (sebelum interview)

PENGUMUMAN HASIL TEST AKADEMIK P3TIK DAN TEMPAT INTERVIEW

No P/L NAMA No. UJIAN TEMPAT INTERVIEW Ds./Kec
1 L Jordan Prasetya 013 ALINDO Tangerang
2 P Babay Sholehah 021 ALINDO Serang
3 L Dede Nurul Iman 091 ALINDO Anyer
4 L Syahrizal Fahlevi 086 AMI PuloMerak
5 P Dewi Astuti 128 AMI Rawa Arum
6 P Lika Mauliddiah 144 AMI Rawa Arum
7 L Nurul Hidayat 049 AMI Rawa Arum
8 P Ina Musarofah 129 AMI Rawa Arum
9 L Muhamad Hardi Alim 068 AMI Rawa Arum
10 P Anita Rusmita 113 API Rawa Arum
11 P Rosalia 112 API Rawa Arum
12 P Eka Pratiwi 179 ASC Anyer
13 L Muntasir 155 ASC Anyer
14 L Imam Fauzi 107 ASC Anyer
15 P Vita Fatihatur Rizqiyah 204 ASC Mancak
16 L Mamduch 170 BMSI Anyer
17 L Aryan Desyanto 169 BMSI Anyer
18 L Suherman 152 BSI Bojonegara
19 L Jayadi Wiropo 235 BSI Jombang
20 P Indri Dwi Erfianti 012 CABOT Tangerang
21 L Muhammad Ichwan Zahid 271 CABOT Tangerang
22 P Malinda 085 CABOT Bojonegara
23 L Riki Manggala Utama 102 CABOT Citangkil
24 L Adi Wiyono 038 CLARIANT Tangerang
25 P Ratu Iva Rizkiyah 018 CLARIANT Serang
26 P Miftahul Janah 136 CLARIANT Citangkil
27 L Setiawan 132 CLARIANT Citangkil
28 L Adha Priyawan 258 KS Serang
29 P Lia Wuriyanti 209 KS Bojonegara
No P/L NAMA No. UJIAN TEMPAT INTERVIEW Ds./Kec
30 L Ali Fatma 074 KS Ciwandan
31 L Dikky Ramadoni 033 KS Anyer
32 P Syakhshiyyatul Mar'ah 142 KS Pulomerak
33 P Ida Samsidar Aprianti 137 KS Cinangka
34 L Ahmad Roji 138 KS Ciwandan
35 P Bai Fuadiyah 044 KS Mancak
36 L Irfan Hilmi 072 KS Mancak
37 L Hikmatullah 080 KS Ciwandan
38 L Asep Gunawan 082 KS Mancak
39 L Agung Nugroho 140 KS Purwakarta
40 L Asep Aziz Naziri 077 KS Anyer
41 P Istiyanah 256 KS Citangkil
42 P Iyus Novianti 265 KS Jombang
43 L Muhammad Hoironi 022 KS PuloAmpel
44 L Ahmad Rizki Virdaus 064 KS Bojonegara
45 P Mela Fikriyana 194 KS PuloAmpel
46 L Takiyudin 037 KS Bojonegara
47 L Abdul Rosid 131 KS Bojonegara
48 L Rohayuli 274 KS Purwakarta
49 L Fariz Al-Anshori 176 LATINUSA Citangkil
50 L Rukyatullah 008 LATINUSA Citangkil
51 L M. Irfan Ismail 165 MCCI Serang
52 L Dimas Junaedi 067 MCCI Waringin Kurung
53 L Lutfi 226 MCCI Purwakarta
54 L Novan Adriansyah 150 MCCI Cibeber
55 L Rudini Koto 160 MCCI Purwakarta
56 L Bondan Sudianto 032 MCCI Citangkil
57 P Juwitta Vita Sari 143 NB Jombang
58 L Maman Abdurrohman 029 NSI PuloAmpel
59 L Ekky Prasetya 234 NSI Jombang
60 L Ferry Cahya Purnama 004 NSI Cilegon
61 L Mulya Rizki 096 NSI Jombang
No P/L NAMA No. UJIAN TEMPAT INTERVIEW Ds./Kec
62 L Ahmad Miftahul 187 PEMDA Ciwandan
63 L Rio Novrianto 062 PEMDA Cibeber
64 L Alim Zaini 178 PEMDA Citangkil
65 P Hayatun Nufus 071 PEMDA Jombang
66 L Asro Laila 186 PEMDA Ciwandan
67 L Gery Uhono 182 PEMDA Jombang
68 P Dewi Ambarwati 205 PEMDA Citangkil
69 P Eni Eviyani 101 PEMDA Citangkil
70 L Bayu Sobirin 158 PEMDA Citangkil
71 L Mahmudin 212 PEMDA Citangkil
72 L Nasrullah 104 PEMDA Citangkil
73 L Afra 027 PEMDA Cilegon
74 P Uniyati 195 POLYCHEM PuloAmpel
75 L Azri Prihatna 175 POLYCHEM PuloAmpel
76 L Andri Rulandi 200 SNMPTN Tangerang
77 L Laksamana Mujaddid Ulinnuha 207 STA Serang
78 L Nur Trisno 076 STA Serang
79 P Ani Hardiyanti 130 STYRON Bojonegara
80 P Andini Kusuma Dewi 252 STYRON Serang
81 P Nurholisoh 030 STYRON Bojonegara
82 L Ginanjar Nur Rochman 047 STYRON Cibeber
83 P Nur Maela 214 STYRON Pulomerak
84 P Asmariyah 116 UIC Gerem